Sichuan WEIGHTWORTH: Intelligent integrated machine unmanned Weighing system, no need for a weighbridge room, efficient operation!
In many industrial scenarios, a weighbridge is often equipped with a weighbridge room, a weighbridge driver, a computer and a printer. The seemingly self-evident configuration actually conceals considerable costs: the civil construction of the weighbridge costs at least 20,000 to 30,000 yuan and can be as high as 100,000 yuan.
The annual salary, social security and management costs of the weighers are a continuous expense. More importantly, manual operation still faces efficiency bottlenecks and the risk of cheating.
The WEIGHT WORTH intelligent all-in-one machine unmanned weighing system condenses all the functions of the weighbridge into a single vertical terminal, which is directly installed beside the scale platform, allowing drivers to complete the weighing by themselves, truly achieving "no need for a weighbridge and efficient operation".
I. Hidden Costs of the Traditional weighbridge Model
1. Infrastructure investment
A standard weighbridge requires site leveling, foundation pouring, wall building, door and window installation, and the laying of power and network lines. In addition, it is necessary to purchase industrial control computers, monitors, printers, air conditioners, office desks and chairs and other equipment.
Overall, the construction and supporting investment for a single weighbridge usually range from 30,000 to 80,000 yuan. For large enterprises with multiple entry and exit channels, this cost multiplied several times is no small sum.
2. Labor costs
At least 1 to 2 weighbridge drivers are needed for a weighbridge house. If they work in two or three shifts, 2 to 4 people may be required. The annual salary and social security cost for each person is approximately 60,000 to 100,000 yuan.
The annual labor expenditure for a pound house is 120,000 to 400,000 yuan. In addition, a series of human resource issues such as personnel turnover, training and management also need to be addressed.
3. Efficiency and cheating issues
Manual operation is slow, and it takes 10 to 15 minutes for a single vehicle to be weighed. Moreover, there is a possibility of private collusion between the weighers and the drivers. Cheating methods such as favoritism, weighing, and license plate swapping are difficult to eradicate.
II. Weightworth Intelligent All-in-one Machine: Move the weighing room to the scale platform
The WEIGHT WORTH intelligent all-in-one machine unmanned weighing system adopts a highly integrated design. A vertical terminal integrates the functions of all the core equipment in a traditional weighbridge:
• Industrial-grade touch screen: 15.6-inch or 21.5-inch high-brightness screen, visible in sunlight, supports glove touch, suitable for outdoor environments.
• License plate recognition camera: Built-in AI algorithm, automatically captures and recognizes license plates, and binds them to weighing records.
• QR code scanner: Supports drivers to show the reservation code or the QR code of the dispatch order on their mobile phones to quickly match the order.
•IC card reader: Supports RFID card and ID card reading, suitable for fixed vehicles or internal vehicles.
• Voice intercom system: When drivers encounter problems, they can call the remote customer service with one click and receive assistance through video and voice.
• Thermal ticket printer: After weighing is completed, drivers can print the weighing slip by themselves (optional).
• Anti-cheating camera: A wide-angle camera is installed at the top of the terminal to monitor the scale platform area in real time and prevent personnel from operating in violation of regulations.
The all-in-one machine adopts a stainless steel casing with an IP65 protection level, which is dust-proof, water-proof, and resistant to high and low temperatures. It can be directly installed beside the outdoor scale platform without the need for additional protective buildings. Just provide a 220V power supply and network signal. Plug it in and it's ready to use.
III.Applicable scenarios and cases
Mining sand and gravel plant
In a large sand and gravel enterprise in Sichuan Province, the original weighbridge was equipped with a weighbridge house, and the weighbridge drivers worked in two shifts. After the introduction of the WEIGHT WORTH intelligent all-in-one machine, the weighbridge was dismantled and converted into a remote customer service center. The all-in-one machine is directly installed beside the scale platform. Drivers can weigh the sand and gravel by themselves.
The system automatically records the net weight of each truckload of sand and gravel and generates an electronic scale ticket. The enterprise saves about 180,000 yuan in labor costs every year. Meanwhile, with the absence of weighers, the collusion and cheating between insiders and outsiders have completely disappeared.
Grain depot purchasing station
At a certain grain depot in the southwest region, more than 200 vehicles are weighed daily during the purchasing season. Under the traditional mode, six weighbridge drivers are required to take turns on duty for the three weighbridge rooms. After the deployment of the all-in-one machine, only one remote customer service representative is needed for each scale (taking care of three scale positions simultaneously), reducing the number of personnel by 5, and the weighing efficiency has increased by 30% instead. Drivers can print their weighbridge receipts by themselves through the all-in-one machine and no longer have to queue up for the weighbridge operator to issue them.
Chemical plant area
A certain chemical enterprise is involved in the transportation of hazardous chemicals and requires drivers to be isolated from operators. The WEIGHT WORTH all-in-one machine is installed at the edge of the explosion-proof area. Drivers can complete the weighing by scanning the code and touching the touch screen from a safe distance. Personnel in the factory area do not need to enter the dangerous area. It not only meets safety standards but also achieves efficient weighing.
The intelligent all-in-one machine is not an isolated device. It is fully compatible with WEIGHT WORTH digital truck scales, digital sensors and instruments. The all-in-one machine integrates an instrument communication module inside, which can directly read the weight data of the sensor. Users can choose the full set of solutions from WEIGHT WORTH: U-shaped beam scale body +IP69K sensor + intelligent all-in-one machine +BS architecture software. All equipment has been fully debugged before leaving the factory. On-site, only wiring is required for operation. After-sales service is provided by a single manufacturer, eliminating concerns about compatibility.
VI. Conclusion
The WEIGHT WORTH intelligent all-in-one machine unmanned weighing system has redefined the operation mode of truck scales. It integrates all the functions of a traditional weighbridge into a sturdy and durable outdoor terminal, making "no weighbridge needed" a reality.
For enterprises that are planning to build new or renovate existing weighbridges, choosing an intelligent all-in-one machine solution means lower infrastructure investment, less labor costs, and higher operational efficiency. Make weighing as simple as self-service withdrawal - WEIGHT WORTH intelligent all-in-one machine, ushering in a new era of unmanned weighing.
