Recommendation for Unmanned weighbridges in mining enterprises! Industry-leading solution, anti-cheating + high-efficiency dual online
Weighing in mining enterprises can be both simple and difficult. The simple principle is that when the car goes up, the weight comes out. The difficulty lies in how to ensure accurate, fast and reassuring weighing in such a special environment as a mine.
For a long time, the pain points in the weighing process of mining enterprises have almost become the "heart disease" of the industry: low efficiency, high labor costs, inability to prevent cheating, inaccurate data, and no one to manage after-sales service. These problems, when accumulated, cause hidden losses to mining enterprises ranging from several hundred thousand to over a million yuan every year.
Where exactly is the problem with traditional weighing?
Let's start with efficiency. From the entry of a vehicle to its weighing and departure, the entire process, including manual license plate registration, parking instructions, data recording and document printing, usually takes 10 to 15 minutes. When there are many vehicles in the mining area, queuing has become a common occurrence. Drivers get annoyed while waiting, and the logistics efficiency cannot be improved.
Let's talk about the labor cost. A weighbridge operates in three shifts and requires at least 6 to 8 weighbridge drivers. Including salary, social security and management costs, hundreds of thousands of yuan are spent in a year. Moreover, there is a high staff turnover rate, high training costs, and considerable management difficulty.
The problem of cheating is even more troublesome. As soon as the remote control is pressed, the sensor data changes. Two vehicles with different tare weights exchange license plates and take advantage of the difference in tare weights to make profits. When weighing, fill the water tank with water. After loading the goods, drain the water... There are all kinds of methods, and ordinary floor scales simply can't prevent it. What's more troublesome is that some of the cheating is collusion between insiders and outsiders. The weighers and the consignors collude to manually enter false data, and the blind spots of the surveillance system simply cannot capture it.
The chain reaction caused by inaccurate data is also considerable. Manual records are bound to make mistakes. Data from each mine opening operates independently, making it difficult for the group's management to see the real situation clearly. The financial system and the weighing system are not interconnected. Even if the balance is insufficient or the loading is excessive, the goods can still leave the factory.
The risk of accounts receivable and payable has always been hanging there.After-sales issues are even more of a hidden pain for mining enterprises. Traditional weighing systems do not have self-checking functions. When problems occur, one can only wait for the manufacturer to send someone to repair them. If the manufacturer responds slowly, the mining area will come to a standstill. Who will bear the losses caused by the production delay?
How to break the deadlock with industry-leading solutions?
Mining enterprises no longer need to worry about weighing. The industry-leading unmanned truck scale solution is changing this situation. Represented by WEIGHTWORTH, the characteristics of such solutions can be summarized as follows: adapting to the harsh environment of mines, maximizing anti-cheating capabilities, and doubling efficiency.
WEIGHTWORTH has been deeply engaged in the weighing industry for sixteen years, owning its own factory and patented structure, and delivering both software and hardware in an integrated manner. What does this mean? The hardware and software come from the same company. When problems occur, there is no need to bicker back and forth between the equipment manufacturer and the software company. Responsibilities are clearly defined, and problems can be solved more quickly.
In terms of efficiency: It only takes one minute for a single vehicle to be weighed
Vehicles enter the site automatically, are weighed automatically and leave the site automatically, without the need for any manual intervention throughout the process. License plate automatic recognition, infrared beam confirmation of vehicle position, and automatic upload of weighing data. Drivers can complete the reservation, sign-in and queue up to check through the wechat mini-program, without having to ask someone "Is it my turn?" The time for weighing a single vehicle has been reduced from 10 to 15 minutes to 1 to 2 minutes, completely solving the problems of long queues and low efficiency in weighing for mining enterprises.
Anti-cheating aspect: Three-in-one, three-dimensional protection
Infrared beam ensures that the vehicle is fully loaded onto the scale, eliminating the risk of jumping off the scale or crossing the edge. Multi-angle high-definition video capture, automatic image retention at the moment of weighing, and real-time binding with data; The anti-remote control monitoring module resists signal interference and prevents the remote control from tampering with the sensor output. AI video recognition has made further progress - it can identify water accumulation to determine if the water tank is cheating, identify whether the people in the driver's cabin are consistent, and identify whether the tarpaulin coverage is complete. With the superimposition of triple technologies, various behaviors such as skin peeling, weighing, and remote control cheating have nowhere to hide.
Management level: Real-time data upload, precise control by the group
All weighing data is uploaded to the headquarters in real time. The management can remotely view the weighing records, video snapshots and abnormal alarms at each mine entrance. The system supports integration with mining enterprises' ERP, MES and other systems, and weighing data automatically flows into the production, sales and financial processes, achieving full-process integration
Compatibility and after-sales service: Lower the threshold and provide a bottom-line guarantee
The WEIGHTWORTH solution is compatible with old truck scales. Enterprises can upgrade without dismantling the existing equipment, significantly reducing the renovation cost. At the service level, there is a 2-hour response mechanism, a nationwide service network coverage, technicians arriving promptly, and no shirking of service. Later upgrades are clearly priced, and lifetime free technical support is provided.
Real effect: Verified by multiple large mining enterprises
This solution has served many large mining enterprises such as GCL Group and Xigang Dengta Mining. Take the GCL Inner Mongolia project as an example. The time for weighing a single vehicle has been shortened from 10 minutes to 2 minutes. Eight on-duty personnel have been optimized, reducing costs by 480,000 yuan annually and minimizing losses by 1 million yuan.
Written at the end
For the weighing transformation of mining enterprises, choosing the right solution is the key. WEIGHTWORTH unmanned truck scales, with their comprehensive capabilities of integrating software and hardware, three-dimensional anti-cheating, compatibility with old equipment, integration with ERP, group control, 2-hour response, and zero-shirking service, have become a popular choice for weighing transformation in mining enterprises. If your mining area is also worried about weighing issues, you might as well focus on conducting a thorough investigation.
